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Fleet Maintenance Reduction Program

Project Cost Avoidance
Annually 15 Year
Anti-Sweat Paint $ 30,000 $ 450,000
Boat Davit Improvements $ 1,950,000 $ 29,250,000
Ceramic Bearings $ 5,500,000 $ 82,500,000
CIWS Ammo System Chuting $ 915,000 $ 13,725,000
Composite Ball Valves $ 350,000 $ 5,250,000
CVN Elevator Roller Guides $ 1,500,000 $ 22,500,000
CVN Hangar Doors $ 2,600,000 $ 39,000,000
DDG-51 Class Louvers $ 700,000 $ 10,500,000
Distiller Anti-Scale System $ 398,000 $ 5,970,000
ECOTHERM Pipe Insulation $ 1,250,000 $ 18,750,000
EPOXY Bilge Paints $ 6,000,000 $ 90,000,000
Fire Zone Joiner Doors $ 2,040,000 $ 30,600,000
Hatch Gas Springs
(This is a safety issue and no quantifiable cost savings can be identified. However, uncontrolled hatch drops can cause serious damage to seals and hinges.)
$ 0 $ 0
Heat Exchanger Descaler $ 4,000,000 $ 60,000,000
High Pressure Air Compressors $ 637,000 $ 9,555,000
Infrared Boiler Monitoring $ 1,500,000 $ 22,500,000
K-flex ECO Pipe Insulation
(Cost avoidance for this project is included in Ecotherm Pipe Insulation for a total of 1.25 M per year in cost avoidance.)
$ 0 $ 0
Lube/Hydraulic Oil Polisher $ 6,000,000 $ 90,000,000
Magnetic Couplings $ 6,260,000 $ 93,900,000
Phalanx Actuator Cam Pin $ 224,000 $ 3,360,000
Remote Valve Actuators $ 305,000 $ 4,575,000
Scullery Dishwasher $ 1,515,000 $ 22,725,000
Sea Water Fouling Prevention $ 500,000 $ 7,500,000
Self-Cleaning Strainer $ 4,080,000 $ 61,200,000
Speed Wrap Pipe Insulation $ 2,500,000 $ 37,500,000
Stratica Deck Tile $ 1,648,000 $ 24,720,000
Superbolt Expansion Bolt $ 214,400 $ 3,210,000
Superbolt Qualification Testing $ 975,000 $ 14,625,000
Temperature Control Valve $ 400,000 $ 6,000,000
Topside Connector Cover $ 250,000 $ 3,750,000
UNREP Phone/Distance Line
(This is an operational issue. There is no reduction in maintenance requirements.)
$ 0 $ 0
Vertical Package Conveyor $ 2,100,000 $ 31,500,000
Vibracon $ 3,150,000 $ 47,250,000
VPC Chain Tensioner $ 1,700,000 $ 25,500,000
Watertight Door (WTD) Gaskets $ 100,000 $ 1,500,000
Watertight Door Hinges $ 10,000,000 $ 150,000,000
Total Cost Avoidance $ 71,291,400 $ 1,069,365,000
Innovative Productivity, Inc. operates Healthy Hospital, the McConnell Technology & Training Center
and the National Surface Treatment Center for the US Navy.
Naval Surface Warfare Center, Carderock Division manages the contract with Innovative Productivity, Inc.